Brammo Owners Forum

Brammo Enertia Discussion => Brammo Enertia Mods => Topic started by: Brammofan on December 05, 2012, 02:14:43 PM

Title: Electric cord pass-through watertight gasket thingy
Post by: Brammofan on December 05, 2012, 02:14:43 PM
I have no idea of the name of the part that I'm looking for, so I will describe what I want:
1. I want to avoid unlocking the seat to uncoil (and re-coil) the electric cord.
2. Instead, I want to store the cord in my panniers, which are the hard Givi boxes pictured here:
[smg id=291 width=400]
3. I would like to route the existing cord under the seat and out the back (which I normally do, just leaving about 3" of the cord sticking out) but, instead of leaving a couple inches sticking out, I want the bulk of cord to run through a U-shaped opening in the rim of the Givi that I will cut or drill.

In order to do this and to keep the Givi reasonably water-tight, the cord will need to go through a sort of bushing that keeps water out of the box. 

I can't seem to find what that bushing is called.

Added challenge: because I do not want to cut the cord, the bushing needs to be able to separate, then fold around the cord.

I have taken the liberty of sketching the details:
(http://brammofan.files.wordpress.com/2012/12/img_20121205_130742.jpg?w=620)
No fair, making fun of my sketching skills.  I hope it gives you the idea of my intent.

Thanks for any help you can provide.
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: Gavin on December 05, 2012, 02:24:41 PM
i think Gromet is the word...

i will look at home depot...

Gavin
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: Gavin on December 05, 2012, 02:29:07 PM
http://www.amazon.com/Cannon-DSS-GROMETS-Suspenderz-Grommet/dp/B000BBDBQ8/ref=sr_1_49?ie=UTF8&qid=1354735619&sr=8-49&keywords=grommet (http://www.amazon.com/Cannon-DSS-GROMETS-Suspenderz-Grommet/dp/B000BBDBQ8/ref=sr_1_49?ie=UTF8&qid=1354735619&sr=8-49&keywords=grommet)

along these lines....look for a large one

as for coming apart...just use an exacto knife and then either glue later or see if the hole in the givi hardcase holds it together tight enough...


gavin
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: Brammofan on December 05, 2012, 02:31:37 PM
Aha! Grommet IS the word. Or "grommet sleeve."
(http://www.alliance-express.com/set-ap/images/series/full_app/61760_GRS_AI_1_L.jpg) (http://www.alliance-express.com/grommet-sleeves)

I found the basic part, but now need to find one that I can use without cutting the cord.

I just read your idea - that may work as good or better than a pre-slit grommet sleeve.
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: Gavin on December 05, 2012, 02:33:26 PM
http://www.amazon.com/ViagrowTM-3-8-Rubber-Grommet/dp/B006J8FR28/ref=pd_sim_sbs_indust_7 (http://www.amazon.com/ViagrowTM-3-8-Rubber-Grommet/dp/B006J8FR28/ref=pd_sim_sbs_indust_7)

http://www.amazon.com/ViagrowTM-1-2-Rubber-Grommet/dp/B006J93FJO/ref=pd_sim_sbs_hg_2 (http://www.amazon.com/ViagrowTM-1-2-Rubber-Grommet/dp/B006J93FJO/ref=pd_sim_sbs_hg_2)

http://www.amazon.com/Pico-6119D-Vinyl-Grommets-Package/dp/B0002ZG49Y/ref=pd_sim_sbs_hg_4 (http://www.amazon.com/Pico-6119D-Vinyl-Grommets-Package/dp/B0002ZG49Y/ref=pd_sim_sbs_hg_4)
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: Gavin on December 05, 2012, 02:35:12 PM
do you need the sleeve part? wouldn't just the grommet work?

Gavin
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: Gavin on December 05, 2012, 02:36:58 PM
http://spiratronics.com/cable-and-wire/cable-hardware-and-sleeving/grommets/sleeved-grommets.html (http://spiratronics.com/cable-and-wire/cable-hardware-and-sleeving/grommets/sleeved-grommets.html)

(http://www.spiratronics.com/images/newimlib/sleeved_grommet.JPG)

g
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: Brammofan on December 05, 2012, 02:37:27 PM
Quote
do you need the sleeve part? wouldn't just the grommet work?

Yeah, you're probably right about that.

I bet they'll have something workable at my local hardware store.  Thanks!
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: Gavin on December 05, 2012, 02:40:55 PM
if you want to be cool...use a spark plug cap....

(http://www.randakks.com/NGK%20Spark%20Plug%20Cap%20XD05F.jpg)


pointlessly excessive and complicated, but much more steampunk looking...

Gavin
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: Gavin on December 05, 2012, 02:45:55 PM
and yes, the sketch....

you should start a program called "Sketching with Sasquatch" because it looks like Big Foot did that drawing....

Gavin
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: Brammofan on December 05, 2012, 03:05:40 PM
and yes, the sketch....

you should start a program called "Sketching with Sasquatch" because it looks like Big Foot did that drawing....

Gavin

Don't start with me, Gavin.

(https://slinkyprox.appspot.com/brammoblog.files.wordpress.com/2012/12/messagepart.jpg?w=390)
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: Consultec on February 19, 2013, 01:02:03 AM
I am working on this really cool kit.. but I need to spend time to finish it.

I will send pictures soon.
Title: Re: Electric cord pass-through watertight gasket thingy
Post by: frodus on February 19, 2013, 11:43:54 AM
Use a cable gland. You can tighten them down in the cable.