Brammo Owners Forum

Brammo Empulse Discussion => Brammo Empulse Mods => Topic started by: BrammoBrian on December 14, 2013, 02:20:53 PM

Title: Gearing - trying a 42T.
Post by: BrammoBrian on December 14, 2013, 02:20:53 PM
I always get ansy in the winter when I can't ride and the race season is over, so I start thinking about ways to modify my bike.  I worked on my Ducati a few winters ago, my BMW S1KRR last winter, so now it's time to mess around with my Empulse R.  I realize that most are pretty pleased with the off-the-line acceleration from the stock gearing, but I'm going to try a 42 tooth on the rear to see what I get.  I kind-of already know, because that was one of the first mods done to the TTX bike for racing and resulted in this video...

Empulse TTX Power Wheelie. (http://www.youtube.com/watch?v=Y0SiMi3oujE#)

I'll let you know how it goes if we can get a couple of days of decent riding weather.
Title: Re: Gearing - trying a 42T.
Post by: Shinysideup on December 14, 2013, 05:59:38 PM
Cool! I was thinking of playing around with the rear sprocket when it comes time to change out the chain, probably in another 20K miles, since I have 11K on her now.

With the 42, how hard is it to accelerate to the max and NOT pop a wheelie by shifting the body weight forward? I love me some hole shot power, but I don't like constant wheelies. Mostly I'm interested in making 6th gear more useful to me on the freeways, as well as nudging the motor's rpm's up into a more efficient zone when traveling slowly around the city in 1st gear, especially climbing hills slowly in San Francisco.

Of the top of my head (or outta my a**) I was considering going to a 40T for just an incremental change. But if 42T can be fitted without affecting the chain line under the chain guard and over the chain alignment plastic add-on goodie, and if I can easily control the wheelie capability, I'll try the larger sprocket.

Looking forward to your report, weather permitting.
Title: Re: Gearing - trying a 42T.
Post by: 00049 (AKA SopFu) on December 14, 2013, 06:14:44 PM
I'd be curious as to what happens to top speed with the bigger sprockets.
Title: Re: Gearing - trying a 42T.
Post by: Brammofan on December 17, 2013, 09:19:43 AM
Any chance that it will affect the accuracy of the speedometer?
Title: Re: Gearing - trying a 42T.
Post by: BrammoBrian on December 17, 2013, 12:34:29 PM
It should not as we use a rear wheel speed sensor.  We can't use motor rpm to gauge vehicle speed as we do on the Enertia as the Empulse is not direct drive. 
Title: Re: Gearing - trying a 42T.
Post by: ttxgpfan on December 17, 2013, 09:26:52 PM
After my interview with Jeff I've been curious about the opposite.  He told me how the 0-30 was there the Empulse R was fast.  I wonder if a (slightly?) taller gear might help keep the bike in 1st gear longer and improve the 0-60 time while sacrificing the 0-30 time.
Title: Re: Gearing - trying a 42T.
Post by: Jeff on January 30, 2014, 02:35:38 AM
Welp, I'll let you all know myself!  Thanks Brian for continuing to insert terrible ideas into my head.

I picked up one of these (http://sprocketcenter.com/index.php/street-sprocket-applications/aftermarket-wheel-sprockets/marchesini/superlite-92611l-520-black-heat-treated-steel-rear-sprocket-race-wheels.html) and one of these (http://sprocketcenter.com/index.php/motorcycle-chains/sportbike-chains/520-pitch/d-i-d-520erv3-heavy-duty-gold-x-ring-race-chain.html). 

(note: if you want to do this, the Empulse chain is absurdly short.  The shortest size they sold (96) was plenty long)

(http://i.imgur.com/3ovNBGw.jpg)
Goodbye old chain, you fulfilled your duty well (and probably would've lasted PLENTY longer)

(http://i.imgur.com/Yg6nU4Z.jpg)
HellOOOOOOOO sexy!

(http://i.imgur.com/0bPhrhE.jpg)
Aw yiss.  The sprocket actually appears to be every so slightly kind of an olive drab?  Looks nice, whatever.

In any case, I think I solved California's drought problem:  as soon I as install a badass rear sprocket, we actually get rain for the first time in months.  It's gravely needed, so I ain't gonna complain, but hahaha I am going to wait to try out any wheelie madness.  Will definitely report back!
Title: Gearing - trying a 42T.
Post by: 7racer on January 30, 2014, 12:15:56 PM
Lol.  Install looks great!  Can't wait for it to dry out and give us a report!
Title: Re: Gearing - trying a 42T.
Post by: Shinysideup on January 30, 2014, 03:43:38 PM
You call THAT rain??

Anyway, it's dry today and we NEED that report! (But no pressure).

Nice-looking bits you found: wouldn't expect anything less from you!
Title: Re: Gearing - trying a 42T.
Post by: BrammoBrian on January 31, 2014, 07:47:01 PM
Oops... I guess I forgot to comment on this change on my bike. 

The good:

It definitely makes a difference on acceleration.  It pulls hard enough in sport mode to lift the front tire for about 10 feet off the line.  Stock gearing provides 882Nm at the rear wheel in 1st gear, this change will put you at 975Nm (720 lb-ft)!   8)

You can find yourself at 90+ mph very quickly.  I'm not sure the difference versus stock gearing, but it feels much quicker. 

The bad:

You have to shift through 1-2-3 very quickly.  You can hit 60mph in 2nd, but you've got to over-rev the motor a little bit past peak power. 

It makes a steady throttle hand a necessity when exiting slow speed corners or in wet conditions. 

It also makes the regen feel stronger.  I'm not a big fan of the regen level in Sport mode, so this kind of bugs me.  Good thing I can have it turned down though...  ;)
Title: Re: Gearing - trying a 42T.
Post by: BrammoBrian on January 31, 2014, 07:48:44 PM
Thanks Brian for continuing to insert terrible ideas into my head.

I knew I was good for something... ;)

Nice chain selection BTW.
Title: Re: Gearing - trying a 42T.
Post by: 7racer on January 31, 2014, 08:25:29 PM
...
It also makes the regen feel stronger.  I'm not a big fan of the regen level in Sport mode, so this kind of bugs me.  Good thing I can have it turned down though...  ;)

whoop sneaky 6pt font post!  Can I make a request for selectable regen modes please!
Title: Re: Gearing - trying a 42T.
Post by: Gavin on February 01, 2014, 01:22:20 AM
I have a way to remove all regen...park at work for 9 hours in 30 degree weather and presto, no regen for the ride home :)

Only works in winter...

G
Title: Gearing - trying a 42T.
Post by: 7racer on February 01, 2014, 12:31:10 PM

I have a way to remove all regen...park at work for 9 hours in 30 degree weather and presto, no regen for the ride home :)

Only works in winter...

G

Lol. I'll see how that works as it heats up here in Dallas!
Title: Re: Gearing - trying a 42T.
Post by: BrammoBrian on February 01, 2014, 12:52:45 PM
FYI... you can find the Empulse in the gearing commander database now...

http://www.gearingcommander.com/ (http://www.gearingcommander.com/)
Title: Re: Gearing - trying a 42T.
Post by: Shinysideup on February 01, 2014, 01:39:48 PM
It also makes the regen feel stronger.  I'm not a big fan of the regen level in Sport mode, so this kind of bugs me. 

OTOH, I'm a huge fan of the Sport mode regen curve: works perfectly on the hills of San Francisco and in making 90 degree turns from boulevard speeds. If I ever find it too aggressive, all I have to do is modulate it with easing  back with my right wrist. It's become second nature to dial in just what I need for any situation.

Having the ability to change regen (etc.) from a smart phone app sounds pretty cool, however.
Title: Re: Gearing - trying a 42T.
Post by: Jeff on February 13, 2014, 02:24:55 AM
It also makes the regen feel stronger.  I'm not a big fan of the regen level in Sport mode, so this kind of bugs me.  Good thing I can have it turned down though...  ;)

I've been thinking about this for a good while now.  I've arrived at the conclusion that:


I find myself wishing that instead of toggling between Sport and Normal, I could toggle between Sport and Sport With No Regen.  I basically never use Normal anyway, and seem to get nearly identical range out of it the few times I have.
Title: Re: Gearing - trying a 42T.
Post by: protomech on February 13, 2014, 08:05:15 AM
Brammo can probably reprogram the modes for you. It'd be nice to be able to tune the modes as on the Zero bikes.

Since the clutch is almost vestigial, even on the Empulse, I think a left lever to control regen (squeeze lever to reduce or turn "off" regen, just like a clutch) would be interesting.
Title: Re: Gearing - trying a 42T.
Post by: Shinysideup on March 09, 2014, 05:00:37 PM
Thanks Brian and Jeff for planting all these corrupting ideas in my head.  ;)

Since Brian likes Jeff's chain choice, I ordered it today, along with the steel sprocket Jeff chose. I also got a chain-breaking kit for when the times comes.

I've never researched sprockets before (had shaft drive bikes) and wowza! is that subject open to controversy and marketing hype! I'm more interested in longevity of my drive train than weight-saving racing considerations. So...Ironman, Sidewinder, Superlite, Chain Gang, Sunstar, etc.

* What steel rear sprocket brand do people deem the longest lasting? (Link?)

* What front sprocket seems to be the longest lasting? (Link?)

I purchased some Fuji locking style nuts with sprocket from Sprocket Center, but couldn't find any bolts, since they said the one bolt kit they offered was for off-road bikes only. Do the studs in the Marchesini wheels not get replaced with the sprockets?
Title: Re: Gearing - trying a 42T.
Post by: barboo on March 17, 2014, 11:17:50 AM
Lots of good info here gang. Thanks for continuing to plant mod ideas in my head.

I'm giving the 42T a go as well. Same setup as Jeff. I may give the 40T a try after riding the 42T around.
Title: Re: Gearing - trying a 42T.
Post by: Shinysideup on March 18, 2014, 01:06:26 AM
Well I've got all my components: chain and two sprockets and chain alignment tool, and then I measured my chain.

At 12K miles, it's measuring pretty much like new! Guess that Dupont Teflon chain lube sprayt stuff really works.

I'm just too stingy to change it all out without a sufficient mechanical reason.
I'll just have to pin the throttle more often. ;D
Title: Re: Gearing - trying a 42T.
Post by: skuzzle on March 18, 2014, 02:05:29 AM
I'm just too stingy to change it all out without a sufficient mechanical reason.
I'll just have to pin the throttle more often. ;D

You can come visit me in Oregon and drive on the neighborhood dirt road.  That will reduce the life of your chain.  Currently my Empulse is in the shop getting its front bearings replaced after 6000 miles.
Title: Re: Gearing - trying a 42T.
Post by: barboo on March 22, 2014, 12:23:55 AM
Just to add to Jeff's post...

1) I removed 9 links from my 96 link chain to add the 42T. Stock is 86 links.
2) Sprocket torque to rim is 25ft-lbs. This wasn't in the manual and I didn't see it mentioned. Thought that would be helpful.

Haven't tried it out yet...hoping to give it a go tomorrow.
Title: Re: Gearing - trying a 42T.
Post by: Gavin on March 22, 2014, 10:56:44 AM
barboo needs to move to New Mexico so I can bug him to do mods on my ride :)

G
Title: Re: Gearing - trying a 42T.
Post by: barboo on March 22, 2014, 11:50:04 AM
barboo needs to move to New Mexico so I can bug him to do mods on my ride :)

G
I would love NM, Gavin. Getting a little tired of the cold in Indiana. :)
Title: Re: Gearing - trying a 42T.
Post by: Shinysideup on March 22, 2014, 02:35:40 PM
2) Sprocket torque to rim is 25ft-lbs. This wasn't in the manual and I didn't see it mentioned. Thought that would be helpful.

Thanks, barboo.

That's a 17 mm wrench and 34 Nm added to my garage wall torque spreadsheet. (attached)

Title: Re: Gearing - trying a 42T.
Post by: Shinysideup on May 24, 2014, 07:17:09 PM
Although my chain wear isn't excessive (about half way to the limit), at 15K miles the OEM chain had developed 3 stiff links, so I decided to do the install.

I also changed out the rear brake pads, since I had the wheel off anyway. They had a little less than 1 mm remaining. BTW, the spec on them was somewhat difficult to find at my dealer, but they turned out to be Galfer FD220's.

After riding the new setup for a week, I've decided I do prefer most aspects of the 42T ratio. I like the sharp braking, especially when going down the steep San Francisco hills. I like the slightly increased RPM when motoring around the city at slower speeds. And it is a good feeling to finally use 6th gear on the freeway. Blasting away from stoplights on occasion is a bit more thrilling as well. I don't think I'll go back to 38T. (See my other post about an automatic oiler mod.)
Title: Re: Gearing - trying a 42T.
Post by: barboo on May 26, 2014, 06:40:47 PM
Although my chain wear isn't excessive (about half way to the limit), at 15K miles the OEM chain had developed 3 stiff links, so I decided to do the install.

I also changed out the rear brake pads, since I had the wheel off anyway. They had a little less than 1 mm remaining. BTW, the spec on them was somewhat difficult to find at my dealer, but they turned out to be Galfer FD220's.

After riding the new setup for a week, I've decided I do prefer most aspects of the 42T ratio. I like the sharp braking, especially when going down the steep San Francisco hills. I like the slightly increased RPM when motoring around the city at slower speeds. And it is a good feeling to finally use 6th gear on the freeway. Blasting away from stoplights on occasion is a bit more thrilling as well. I don't think I'll go back to 40T. (See my other post about an automatic oiler mod.)
Cool! I also like how the regen does a nice decel buzz when slowing down at stoplights. Catches folks attention and makes them wonder what you're riding. :)
Title: Re: Gearing - trying a 42T.
Post by: Shinysideup on May 27, 2014, 10:48:17 PM
Cool! I also like how the regen does a nice decel buzz when slowing down at stoplights. Catches folks attention and makes them wonder what you're riding. :)

Catching pedestrian attention is also very important to me. The decel whine is not very loud, but it IS unusual enough to capture some attention and just may serve to trim down the sad number of deaths per year in San Francisco: 20 in 2013.

Recently in the SF Bay Area, we had a young girl die while listening to her music with earbuds AND texting. What killed her, without her foreknowledge, was a freakin' railroad train! I'm sure she was in her own little world and now she's in another world.
Title: Re: Gearing - trying a 42T.
Post by: skuzzle on June 24, 2015, 12:36:12 AM

I picked up one of these (http://sprocketcenter.com/index.php/street-sprocket-applications/aftermarket-wheel-sprockets/marchesini/superlite-92611l-520-black-heat-treated-steel-rear-sprocket-race-wheels.html) and one of these (http://sprocketcenter.com/index.php/motorcycle-chains/sportbike-chains/520-pitch/d-i-d-520erv3-heavy-duty-gold-x-ring-race-chain.html). 

It looks like I need to replace the chain now at 14k miles.  I have seen the links to rear sprocket and
chain that people have used (Thank you for posting).  Anyone know what front sprocket to use?  I know
the current one is 14 tooth for a 520 chain.
Title: Re: Gearing - trying a 42T.
Post by: Shinysideup on June 24, 2015, 01:40:26 AM
I just had my local dealer order one from Brammo. They were reasonably priced and saved me from doing research.

They ARE still supporting the bike in parts: just ordered steering head bearings from them.
Title: Re: Gearing - trying a 42T.
Post by: Virtually Yours on June 28, 2015, 10:50:30 AM
I found this article very informative and the chart inside the article extremely helpful when I need new sprockets.
http://www.bikebandit.com/community/guides/how-to-choose-motorcycle-sprockets (http://www.bikebandit.com/community/guides/how-to-choose-motorcycle-sprockets)
Title: Gearing - trying a 42T.
Post by: kingcharles on June 28, 2015, 04:45:48 PM
Has anyone tried to fit a larger than stock front sprocket?
My chain hits the swing arm near the rear sprocket so increasing it may solve that. I could go up to 44 on the rear to keep the ratio.
Title: Re: Gearing - trying a 42T.
Post by: Shinysideup on June 28, 2015, 07:54:21 PM
Chain hits near the rear sprocket??

Do you have the part installed as shown in the fourth picture down on post #63 in this thread:

http://brammoforum.com/index.php?topic=1848.msg15653#msg15653 (http://brammoforum.com/index.php?topic=1848.msg15653#msg15653)

This spacer solved all my chain hitting swingarm issues and should be available through the dealer.

If you DO have this part and the chain is still hitting, I'd have to guess that your chain is way too loose.
Title: Gearing - trying a 42T.
Post by: kingcharles on June 29, 2015, 12:01:04 PM
Thanks for that link.
I don't have this on my bike and my dealer advised to tighten the chain but that doesn't help.
I will point him to this same link and I hope he can still order this.